Glossary · Safe work, maintenance and competence
Preventive maintenance
Also known as: planned maintenance, preventative maintenance
German: Vorbeugende Instandhaltung
In maintenance, preventive maintenance is planned maintenance intended to reduce failure probability and preserve required performance, carried out at defined intervals or according to prescribed criteria.
- Machine safety
- Maintenance
In one sentence
Preventive maintenance is planned work that keeps failures from occurring, and for safety parts it keeps design assumptions valid.
Example
Every six months, the maintenance team of a bottling plant replaces the wear parts of the capper, checks the brake of the palletizer hoist and tests all interlock switches.
How it applies
- Machine safety: Many safety calculations assume that components are replaced or tested at stated intervals. Preventive maintenance is how that assumption is kept true in operation; periodic proof tests serve a similar role for safety functions.
- Technical documentation: The maintenance manual lists preventive tasks with maintenance intervals, required competence, the safe state for the work and acceptance criteria.
- Human factors: Planned tasks are safer than breakdown repair, because time, parts and procedures are prepared. Deferring them shifts work back to corrective maintenance.
- Evidence: Records of completed tasks show that intervals were kept; overdue safety-relevant tasks need escalation.
Preventive vs. corrective maintenance
Preventive maintenance acts before failure; corrective maintenance restores function after it.