Glossary · Packaging and intralogistics
Miniload system
Also known as: Miniload AS/RS, Automated small parts warehouse
German: Kleinteilelagersystem
In intralogistics, a miniload system is an automated storage and retrieval system for small loads such as totes, trays or cartons, usually served by light, fast stacker cranes or shuttles.
- Intralogistics
In one sentence
A miniload system is an automated storage system for totes, trays or cartons, served by light, fast stacker cranes or shuttles.
Example
Spare parts in totes are stored in a miniload system that delivers them to two goods-to-person picking stations.
How it applies
- Engineering: Load handling devices (telescopic forks, belts or grippers) must suit the tote or carton types. Tote standards, weight limits and dimensions are fixed early in the design.
- Operation: Miniload systems typically feed goods-to-person picking stations, so their performance directly affects order fulfillment.
- Safety: Aisles are hazardous zones in automatic mode. Access for maintenance follows the same principles as in larger AS/RS: interlocked access doors, energy isolation and rescue procedures.
- Documentation: Specify accepted load carriers with dimensions and weight limits, and describe how to handle damaged or overweight totes. Operators need clear instructions for manual intervention at pick-up and drop-off points.
Miniload system vs. shuttle system
A classic miniload uses one crane per aisle; a Shuttle system uses vehicles on each level and lifts, which increases throughput. Both are forms of small-load AS/RS.